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Structure

Choosing Your Structure

 

Understanding the role of each component is key to building a robust robot

View MAXTube
THE FOUNDATION
MAXTube

MAXTube

Pre-drilled tubing with #10 clearance holes on a 0.5in pitch. MAX Pattern versions integrate 2in repeated MAXSpline bores.

Best for: Chassis frames and arms where 1:1 power transmission is required.
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Infinite Adjustment
1in Extrusion

1in Extrusion

Extruded rectangular rail that features t-slots that allow for brackets to be adjusted to any position along the rail.

Best for: Adjustable mechanism mounting and intake prototypes.
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TORQUE TRANSFER
MAXSpline Shaft

MAXSpline Shaft

1in ID shaft that transfers torque directly into MAXTube and MAX Pattern bearings. Used for live or dead axle applications.

Best for: Large pivots and heavy mechanism shafts.
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Structural Connections
Plates & Brackets

Plates & Brackets

Flat plates and angled brackets featuring MAXSpline bores on a 0.5in grid.

Best for: Chassis reinforcement and joining tubing sections quickly.
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Advanced Material
MAXComposite

MAXComposite

Impact-resistant self-reinforced polypropylene designed for high strength applications.

Best for: Lightweight belly pans and mechanism side plates.
View Polycarbonate
Versatile Sheet
Polycarbonate

Polycarbonate

Clear and impact-resistant plastic sheeting for robot protection and intake flexibility.

Best for: Intakes needing flexibility and visibility.

Looking for build guides, CAD examples, & more?

Visit the REV ION Build System Documentation →

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  • MAXComposite Sheets

    MAXComposite Sheets

    $150.00 - $225.00
    REV has introduced MAXComposite in two thickness options, making this high performance material accessible to everyone. MAXComposite is designed for applications requiring strength, impact resistance, and abrasion resistance, all while being 25% lighter...
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    $150.00 - $225.00
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  • Polycarbonate Sheet - 1mm - 400mm x 350mm - 5 Pack

    Polycarbonate Sheet - 1mm - 400mm x 350mm - 5 Pack

    REV-41-3049-PK5
    $11.00
    Polycarbonate Sheet offers an ideal solution for lightweight, durable, and customizable components. With five(5) 1mm thick sheets measuring 400mm x 350mm, this versatile material is perfect for crafting sponsor panels, branding graphics, intake...
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    $11.00
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  • Differential Drivetrain Bumper Bracket Kit

    Differential Drivetrain Bumper Bracket Kit

    REV-25-3062
    $75.00
    The Differential Drivetrain Bumper Bracket Kit is compatible with the REV ION System and is designed to be a quick and convenient way to install FRC legal bumpers on the REV ION West Coast Drivetrain or even an AM14U based drivetrain with...
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    $75.00
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  • MAXTube Internal Supports

    MAXTube Internal Supports

    $19.50 - $26.00
    MAXTube Internal Supports are compatible with the REV ION System and facilitate bolt-through assembly within a MAXTube without causing permanent deformation. Crucial for ensuring structurally sound through-bolted joints and allows multiple supports to be...
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    $19.50 - $26.00
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  • MAXSpline Shaft Endcaps

    MAXSpline Shaft Endcaps

    $5.50 - $15.25
    MAXSpline Shaft Endcaps are compatible with the REV ION System and transform your MAXSpline Shaft extrusion into a live axle driven by a 1/2in Hex shaft. MAXSpline Shaft Endcaps come in two different materials: a durable plastic version and an upgraded...
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    $5.50 - $15.25
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  • Tube Nuts for 3/4in Dead Axle Tube

    Tube Nuts for 3/4in Dead Axle Tube

    $11.00
    Tube Nuts for 3/4in Dead Axle Tube are compatible with the REV ION System. This #10-32 tube nut presses into the end of the tube and supplies a tapped hole for easy mounting. Typically used with dead axle applications. The left-hand threaded...
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    $11.00
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  • MAXTube Endcaps

    MAXTube Endcaps

    $5.50 - $7.75
    MAXTube Endcaps are designed for seamless integration with the REV ION System, providing a simple and effective solution for joining two or more MAXTube extrusions. These endcaps are pre-tapped for #10-32 hardware, ensuring quick assembly and reliable...
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    $5.50 - $7.75
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  • 1in Extrusion - 4ft

    1in Extrusion - 4ft

    $20.00 - $21.75
    1in Extrusion is compatible with the REV ION System. It’s a 1in x 1in square extruded aluminum tube, with slots designed to fit standard #10 hardware rather than expensive t-nuts. Take your robot mechanisms to a new level of sleekness with the...
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    $20.00 - $21.75
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  • 1in Extrusion Endcap Slide - 4 Pack

    1in Extrusion Endcap Slide - 4 Pack

    REV-21-1202-PK4
    $6.00
    The 1in Extrusion Endcap Slide allows teams to create compact and robust multistage lifts when combined with the 1in Linear Motion Kit (REV-15-1189) and the 1in Extrusion (REV-21-1000). The slide tab is offset allowing stages to fully nest when collapsed...
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    $6.00
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  • 1in Inside Corner Bracket - 2 Pack

    1in Inside Corner Bracket - 2 Pack

    REV-21-1203-PK2
    $12.00
    The 1in Inside Corner Bracket is designed to enable more construction strategies with the 1in Extrusion. Designed for #10 hardware, the mounting holes are on a 1in pitch that allows for the creation of complex joints by stacking with other 1in...
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    $12.00
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