Description
The ION Conveyor Brush System is a customizable solution for creating wide to narrow intake brushes that adapt to a variety of game pieces. The 24in brush can be cut to any length using a bandsaw or hacksaw, allowing teams to fine tune coverage and stiffness for their intake or conveyor design. The nylon bristles are firm enough to control and center objects, yet flexible enough to accommodate irregular shapes or soft materials. Shortening the brush increases bristle stiffness, giving teams a simple and reliable way to tailor brush behavior to the task at hand.
Each brush contains a steel spine that supports the bristle segments. When trimming the brush to length, pinching the cut end of the outer steel channel ensures the internal rod and bristles remain securely captured. Once sized, the brush segments mount to either of the two dedicated hubs: a 1/2in hex version that holds up to three brush segments, or a MAXSpline version that accommodates up to six. Both hubs include zip tie holes that wrap around the brush to secure it firmly and allow the assembly to rotate smoothly on its shaft. Whether fully populating a hub or installing a single sweeping segment, teams gain new control over how their intake interacts with game pieces. As a bonus, you might even find this brush system helpful for tidying up the shop floor after a long build day.
Features
Conveyor Brush Hub – 1/2in Hex
- Fits standard 1/2in hex or 1/2in rounded hex shafts
- Supports up to three brush segments
- Six zip tie paths secure brush segments to the hub
- Made from anodized 6061 aluminum
Conveyor Brush Hub – MAXSpline
- Integrates directly with the MAXSpline shaft ecosystem
- Supports up to six brush segments for wider intakes
- Twelve zip tie paths provide strong brush retention
- Includes three #10-32 threaded holes for set screw style shaft locking
- Comes with two hubs and six #10-32 x 3/4in socket head screws
Conveyor Brush
- Cuttable 24in length for fully customizable brush geometry
- Steel spine with nylon bristles for a balance of stiffness and flexibility
- Bristle stiffness increases as the brush is shortened
- Can be trimmed with a hacksaw or bandsaw
- Pinch the cut end of the steel spine to retain the bristle rod and prevent bristle loss
Specifications
- Conveyor Brush Hub - 1/2in Hex
- Material: 6061 Aluminum
- Finish: Anodized Black
- Bore: 1/2in Hex
- Outer Diameter: 44mm (1.73in)
- Width: 12.7mm (0.5in)
- Ziptie Hole Size: 6x 5mm (0.197in)
- Weight: 31g (0.068lb)
- Conveyor Brush Hub - MAXSpline
- Material: 6061 Aluminum
- Finish: Anodized Black
- Bore: MAXSpline
- Outer Diameter: 65mm (2.56in)
- Width: 12.7mm (0.5in)
- Locking Screw Threads: 3x #10-32
- Ziptie Hole Size: 12x 5mm (0.197in)
- Weight: 56g (0.123lb)
- Conveyor Brush
- Material: Steel spine with nylon bristles
- Bristle Color: Black
- Height: 101.6mm (4in)
- Length: 609.6mm (24in)
- Weight: 326g (0.719lb)
Kit Contents
Conveyor Brush Hub - 1/2in Hex - 2 Pack (REV-21-6562-PK2):
| SKU | PRODUCT NAME | QUANTITY |
| REV-21-6562 | Conveyor Brush Hub - 1/2in Hex | QTY 2 |
Conveyor Brush Hub - MAXSpline - 2 Pack (REV-21-6561-PK2):
| SKU | PRODUCT NAME | QUANTITY |
| REV-21-6561 | Conveyor Brush Hub - MAXSpline | QTY 2 |
| REV-29-2918 | Socket Head Screws #10-32 x3/4in | QTY 6 |
Conveyor Brush - 24in (REV-21-6534):
| SKU | PRODUCT NAME | QUANTITY |
| REV-21-6534 | Conveyor Brush - 24in | QTY 1 |
Documentation
Product Options
| SKU | PRODUCT NAME | CAD & DRAWINGS |
| REV-21-6562-PK2 | Conveyor Brush Hub - 1/2in Hex - 2 Pack | STEP FILE ONSHAPE DRAWING |
| REV-21-6561-PK2 | Conveyor Brush Hub - MAXSpline - 2 Pack | STEP FILE ONSHAPE DRAWING |
| REV-21-6534 | Conveyor Brush - 24in | STEP FILE ONSHAPE DRAWING |
