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Tech + Tool Tip Tuesdays: Building with Extrusions

Tech + Tool Tip Tuesdays: Building with Extrusions

Oct 17th 2023

REV ION Extrusions

Extrusions all have a few similar features, but each type has applications best suited for them. Remember, when bolting through any extrusion or tube, be careful not to over-tighten the bolt!

REV ION MAXTube

Patterned Extrusion: MAXTube is a strong extruded aluminum tubing featuring various hole patterns ranging from simple #10 clearance hole grid patterns to a repeated MAX Pattern every 2in. 

  • Compatible with the REV ION Build System 
  • Accepts standard #10-32 hardware on 1/2in pitch 
  • Fixed pattern of mounting holes 
  • Locations for mounting structure, gears, sprockets, bearings, shafts, motors, and servos 
  • Good for a robot's drivetrain 

MAXTube with MAX Pattern features the MAXSpline bore with an array of #10 clearance holes on either side. The integrated MAXSpline allows for: 

  • Easy installation of bearings for different live axle applications 
  • Correct center-to-center distances for simple 1:1 power transmission with #25 chain or RT25 belting 
  • Easy torque transfer directly to the tube for arm joints and other applications 

Learn more about power transmission with MAXSpline, a shape unique to the REV ION Build System in the motion section of our FIRST Robotics Competition Robot Basics Guide.

REV ION 1in Extrusion

REV ION 1in T-Slot Extrusion is compatible with the REV ION Build System and accepts standard #10-32 Nuts and #10-32 Low-Profile Nyloc Nuts. 

  • 1in x 1in square extruded aluminum tube 
  • Slots allow for brackets to be placed anywhere 
  • Slots designed to fit standard #10 hardware 
  • Adjust design with ease 
  • Good for linear motion